The application of ceramic mat heaters is straightforward - the heater is placed directly on the part to be welded, insulation is normally laid over the heater, and voltage is applied. A thermocouple is tack-welded near to monitor the part. The part is brought up to temperature and then the welding is done. After the weld, the part is cooled at a controlled rate.
Welding a large pipe with localized heating using ceramic mat heaters. |
Preparing the pipe for the weld and allowing the heaters to raise the temperature of the pipe. |
Wrapping ceramic mat heaters around spool piece. |
Close-up of ceramic mat heaters around spool piece. |